Stay Set

Product description:

Stay Set is a crucial accessory used in overhead power line systems, primarily for connecting ground wires to the earth to ensure stable operation of the electrical system. The Stay Set products offered by Jinmai Powerline are the ideal choice for the power industry due to their exceptional quality and durability.

Product features:

• Mild Steel Core: The Stay Set is crafted from high-quality mild steel, known for its strength and resistance to environmental factors.

• Hot-Dip Galvanizing: Surface treatment is done through hot-dip galvanizing, a process that offers superior corrosion protection and extends the product's lifespan.
  

• Adaptable to Humidity: Capable of withstanding environments with up to 90% humidity, ensuring functionality and longevity in high-moisture areas.
  

• Temperature Tolerance: The Stay Set is built to maintain integrity in a wide range of temperatures, suitable for both low and high-temperature applications.
  

• Bow-Shaped Design: The arched shape of the Stay Set provides optimal support and tension distribution.
  

• Forged Rectangular Base: The base includes a forged washer without threads, facilitating easy adjustment during the tensioning process.
  

• Secure Anchorage: The lower end features a square plate and locknut for a secure attachment to either wood or concrete structures.
  

• Precision Manufacturing: Each Stay Set is meticulously crafted to meet exacting standards, ensuring consistency and reliability.
  

• Load-Specific Sizing: Stay Sets are sized according to the minimum breaking load required, allowing for a tailored fit based on the specific needs of the project.
  

• Routine Quality Checks: Throughout the manufacturing process, quality control measures are in place to verify dimensions, surface quality, and galvanizing thickness.
  

• Sample and Type Testing: Before shipment, Stay Sets undergo physical and visual inspections, operational checks, and tensile tests to ensure they meet the required strength and durability standards.
  

• Global Market Adaptability: The Stay Set is designed to cater to various markets, with specific models like the one for the African market, showcasing its adaptability to diverse international standards and requirements.
  

Manufacturing Process:

1. Material Selection and Preparation

• Sourcing: High-quality mild steel is sourced, ensuring adherence to industry standards for strength and durability.

• Preparation: The selected steel is prepared for fabrication, which may include cutting to size and surface cleaning to remove any impurities.

2. Forging and Shaping

• Forging: The steel is forged into the desired shapes, including the bow and base components of the Stay Set.

• Shaping: The bow is crafted into an arched design, while the base is formed into a rectangular shape to ensure proper fit and function.

3. Threading and Machining

• Thread Creation:Precise threading is applied to ensure a perfect fit and secure connection between components.

• Machining: The components are machined to precise dimensions to guarantee a secure fit and proper assembly.

4. Galvanizing for Corrosion Protection

• Cleaning: The Stay Set components are thoroughly cleaned to remove any contaminants that may interfere with the galvanizing process.

• Hot-Dip Galvanizing: The components are submerged in molten zinc, creating a protective coating that prevents rust and corrosion.

5. Assembly

• Component Inspection: Each part is inspected for quality and conformity to specifications before assembly.

• Assembly: The Stay Set is assembled with the stay plate, long eye bolt, and tubular turnbuckle, ensuring that all components are correctly aligned and securely fastened.

6. Quality Control and Testing

• Routine Inspections: Throughout the manufacturing process, quality control checks are performed to ensure that each Stay Set meets the required standards.

• Sample Testing: Random samples are taken for detailed inspection, including physical and visual checks, dimensional verification, and operational testing.

• Type Testing: Tensile tests are conducted to verify the minimum breaking load, and the galvanizing quality is tested using an ELCO meter.

7. Packaging and Shipping

• Final Inspection: Before packaging, a final inspection is conducted to confirm that the Stay Set is free from defects and ready for shipment.

• Packaging: The Stay Sets are securely packaged to protect them from damage during transportation.

• Shipping: The packaged Stay Sets are shipped to customers or stored in Jinmai Powerline's warehouses for future distribution.

Technical specifications:

• Primary Material: Mild steel, known for its high strength and ductility, is used as the primary material for the Stay Set components.The Stay Set undergoes hot-dip galvanizing according to BS729, ensuring a durable and corrosion-resistant zinc coating.

• Structural Design: The Stay Set features a bow-shaped design for optimal force distribution and support.The base is forged into a rectangular shape with a threadless washer for easy adjustment and stability during tensioning.
  

• Thread Specifications: The rod features a 7H/8g coarse pitch tolerance for a secure grip and load-bearing capacity.The lower end of the rod is threaded with a square plate and locknut for secure attachment to various substrates.
  

• Performance Characteristics: The Stay Set is designed to function effectively in a wide range of temperatures, maintaining its structural integrity and performance.Suitable for use in environments with up to 90% humidity, the Stay Set is engineered to resist the effects of moisture.

• Compliance and Documentation: The Stay Set meets or exceeds the requirements of relevant international standards for overhead power line accessories.Jinmai Powerline provides complete technical documentation, including assembly drawings and detailed specifications, to assist with installation and quality verification.

Conclusion

Jinmai Powerline's Stay Sets, with their robust design, high-quality materials, and strict quality control, are indispensable accessories in the construction of power lines. Whether in harsh outdoor environments or demanding engineering projects, Stay Sets provide reliable support and assurance.

Customization Services:

If you require a customized Guy Clamp, Jinmai Powerline's skilled workers and knowledgeable engineers can provide a solution from design to delivery in a short period.

If you are interested in our Guy Clamp or have any questions, please feel free to contact us.